Our Ref : SEC/BD/250803/02
Validity period: 60 days
QUOTATION
PROJECT : BENGAL IRIS TAKUMI LTD.,
Dust Collector Supply and Installation Work with ASD-0202
CLIENT : BENGAL IRIS TAKUMI LTD.,
DATE : 04th September, 2025
Rev 00: 06th August , 2025
Rev 01: 12th August , 2025 Our Ref : SEC/BD/250803/01
SUBMITTED BY :
SANYO ENGINEERING & CONSTRUCTION INC.
BANGLADESH BRANCH
ADDRESS: Venture Tower, 6th Floor, Plot #3, Bir-Uttam A.K. Khandakar Road,
Mohakhali C/A, Dhaka-1212, Bangladesh
Tel: +88-02-222263361&2 Fax: +88-02-222283360
SUNTEC is also known as 'SANYO ENGINEERING & CONSTRUCTION INC.' in Over seas
BENGAL IRIS TAKUMI LTD.,
Dust Collector Supply and Installation Work with ASD-0202
1 General
(1) Our quotation is revised based on the 26 August 2025 Meeting with BENGAL IRIS TAKUMI LTD.
(2) Our quoted price included AIT & Not Included VAT.
(3) Our project names that BENGAL IRIS TAKUMI LTD., Dust Collector Supply and Installation Work with
ASD-0202 (1set (24pcs)of Filter for PPC-150NF_Standard filter (PIB-210072) & 1set (04pcs) of
Filter for ASD-0202_Ultra Web filter (P190818)
(4) Our offer is based on 9 month including transportation led time and works of construction schedule.
with including documentation and procurement.
(5) Validity period is 60 days from the submission date.
(6) This quotation not includes the temporary facility and consumption cost for temporary site office.
(i.e.: Site office,Fabrication yard,materials stock yard,electricity consumption cost, Toilet etc.)
(7) Equipment inspection and Installation training in Shanghai (China) will be another cost.
2 Construction Period of Dust Collector Installation Works
Start xx/xxx/2025
Finish xx/xxx/2026
3 Payment Condition
Payment schedule shall be discussed later:
□ THB □ US$ □ Japanese Yen ■ Bangladesh Taka □ OTHER
CASH 30% - - 60%
Bill （ ） Day - - - -
4 Escalation
This quotation is based on August 2025, (Bangladesh Bank Exchange Rate 1 USD=121.93)
from 26/August /2025 price more escalation, we request such adjustment to be made payable to us.
CONDITIONS
This quotation does not included the expenses for conditions as stated below. When it get to
these situations, we shall be entitled to claim for the additional expenses:
10%
Items
Contract
Amount
Type Advance
Payment FOB CIF Completion
Total duration is 9 months.
Retension
BENGAL IRIS TAKUMI LTD.,
Dust Collector Supply and Installation Work with ASD-0202 Our Ref : SEC/BD/250803/02
A DIRECT WORK
A Dust Collector Supply and Installation 1.00 Lot 18,233,835.30 1,896,072.47 20,129,907.76
TOTAL A INCLUDED AIT & NOT INCLUDED VAT 18,233,835.30 1,896,072.47 20,129,907.76
B SUPERVISOR FEE & SITE EXPENSES FEE 1.00 Lot NA 1,324,036.65 1,324,036.65
Shop Drawing, As Built Drawing, Hand Over Documents, Cleaning,
Travel, Accomodation, Food, Personnel accident Insurance for Project
C OVER HEAD FEE 1.00 Lot 1,244,055.58 1,244,055.58
TOTAL A + B + C INCLUDED AIT & NOT INCLUDED VAT 18,233,835.30 4,464,164.70 22,698,000.00
D VAT 10% 1.00 Lot Not Included Not Included
E GRAND TOTAL C + D INCLUDED AIT & VAT 22,698,000.00
Item
No. Q'ty Unit Equipment &
Materials ( BDT )
Local Labor
( BDT)
Description Total Amount
( BDT) Remarks
BENGAL IRIS TAKUMI LTD., Our Ref : SEC/BD/250803/02
Dust Collector Supply and Installation Work with ASD-0202 04th September, 2025
Unit Price Sub Total Unit Price Sub Total
A DIRECT WORK
Dust Collector Supply and Installation
A-1.1 Dust Collector PPC-150NF (Pulse Jet Type) Brand - Amano. 3P,380V,50Hz . Made In China. 3 Unit 3,890,030.33 11,670,091.00 426,964.72 1,280,894.16 12,950,985.16
Duct,Pipe,Filter,Duct Collector bag & Flange Controller all
including.
A-1.2 SR-380 Separator. 3 Nos 678,234.41 2,034,703.22 69,708.60 209,125.80 2,243,829.02
A-1.3 ASD-0202 Exhaust System 3P, 380V, 50Hz, Dia 300mm, Made in China. 1 Unit 1,980,918.67 1,980,918.67 331,115.55 331,115.55 2,312,034.22
A-1.4 Exhaust Duct A & B with Componet & Flanges. 1 Lot 0.00 0.00 0.00 0.00 0.00 Will be quoted after actual
site survey
A-1.5 Exhaust Duct C3 & C4 with Componet & Flanges. 1 Lot 0.00 0.00 0.00 0.00 0.00 Will be quoted after actual
site survey
A-2.1 Logistic Cost ( Sea Freight CIF Chittagon ) 1 Lot 997,185.00 997,185.00 N.A N.A 997,185.00
Customs Duty and Tax By Client By Client By Client By Client
Spare Parts(Manufactrurer Recommanded)
A-3.1 Filter for PPC-150NF_Standard filter (PIB-210072) 1Set=24Pcs refer to PPC Catalog page 6 1 Set. 436,007.05 436,007.05 N.A N.A 436,007.05
A-3.2 Filter for ASD-0202_Ultra Web filter (P190818) 1Set=04Pcs refer to ASD Catalog page 2 1 Set. 260,393.71 260,393.71 N.A N.A 260,393.71
Accessories
A-4.1 Support for the Above Equipment Angle bar, Thread rod , C channel & etc.. 1 Lot 132,486.70 132,486.70 Included Included 132,486.70
A-4.2 Miscellaneous & Consumable Item 1 Lot 198,728.83 198,728.83 Included Included 198,728.83
A-4.3 Local Transportation and Unloading Forklift 1 Lot 463,702.23 463,702.23 Included Included 463,702.23
A-4.4 Testing & Commissioning 1 Lot 59,618.89 59,618.89 74,936.96 74,936.96 134,555.85
Sub Total A 18,233,835.30 1,896,072.47 20,129,907.76
Special Notes:
1: Manufacturer warranty period 24 months after delivery (free parts replacement within the warranty period). If the product used according to the instruction manual, it will not break.
2: Troubleshooting: 24-hour online support via ZOOM or TEAMS (free of charge).
3. Filter replacement period: Replace every 6 months to 1 year after use. (This depends on the operating environment, type of dust, size, etc.) This is described on page 17 of the ASD manual.
ITEM
NO. PAY ITEM Q'ty Unit Total Amount
( BDT) Remarks
Equipment & Materials
( BDT )
Local Labor
( BDT )
Page 4 / 5 BOQ
BENGAL IRIS TAKUMI LTD., Dust Collector Supply and Installation Work with ASD-0202
Material Approval & Order
Confirm.
Manufacturing
2.0 Material Delivery in Site
2th
Week
3th
Week
BENGAL IRIS TAKUMI LTD.,
04th September, 2025
Item Description 5th
Week
6th
Week
4th
Week
WEEK
1.0
3.0 Dust Collector installation
work.
4.0 T & C
4th Month 5th Month 6th Month 7th Month
Document Preparing & PO Issued
Manufacturing Period
3rd Month
Factory Inspection & Training
T&C , Hand Over
Shipping Time Custom Clearance
Installation
MONTH
1st Month 2nd Month 8th Month 1th
Week
Page 5 / 5 Work Schedule
– １ – 1
ASD SERIES
Important:
◎ Do not operate or use this dust collector before reading this manual.
The dust collector can be operated and used only by the personnel who fully understand the contents of this
manual.
◎ Perform daily and regular inspections and comply with all the operation and maintenance instructions stated
in this manual.
◎ Please comply with all applicable decrees and regulations relating to the installation and inspection
of this dust collector.
User operation manual
Special dust collector for fine dust
– １ – i
■ Important safety information
Depending on the degree and content of the hazard, the precautions in this book are divided into the following
categories. Please read them carefully before using this equipment.
Warning: Failure to follow the instructions on this sign may cause death or serious injury.
Note: If you do not follow the contents shown in this sign, it may cause injury accident or material loss.
· Serious injury refers to blindness, injury, scald, frostbite, electric shock, fracture, poisoning and other sequelae, as well as
hospitalization and long-term treatment during treatment.
· Injuries refer to injuries, burns, electric shocks and other conditions that do not require hospitalization or long-term
treatment.
· Material damage means the ripple damage associated with buildings, property, installations and machinery.
· key
△ The symbol indicates warning and caution.
△ The image in the picture shows the specific content of warning and
attention.
The symbol indicates a prohibition.
The specific picture shows the prohibited behavior.
● A sign indicates an operation that must be performed (mandatory
action).
The picture in ● indicates the specific content of the operation that must
be performed.
– １ – ii
■ preface
Thank you for purchasing the Anmaneng Dust Collector ASD Series. To ensure that you use this equipment
safely and correctly, please read this operating manual carefully before use. Also, please keep it with you at all
times for reference.
■ The ASD dust collector is a device used to collect non-explosive or non-combustion hazardous particulate dust.
■ Our company shall not be liable for any accident or fault caused by the following use conditions.
· Fire or explosion caused by dust in the dust collector.
· Improper use conditions or operation methods and purposes other than those specified in this specification.
· Failure to perform maintenance or replacement of vulnerable parts as specified in this specification.
· The equipment has been modified, repaired or relocated by a third party unit or personnel authorized by
FANMEN or Fanmen.
· Accidents or failures caused by natural disasters such as fire, earthquake or flood and force majeure factors.
· Events that are not scientifically or technically predictable during the manufacture of our products.
· Use semi-used products.
· Other causes of accidents or failures that are not attributable to safety and energy.
If combustible material is present, consult a professional installation agency for fire protection systems
for this fire hazard or similar fire hazards, consult the National Fire Protection Association manual,
follow local fire regulations, and listen to advice on the installation of fire and explosion protection
systems.
When ordering, if there is no special requirement, the dust collector is usually not equipped with any fire
or explosion relief system (such as an explosion relief port with an explosion relief plate).
– １ – iii
■ This book only describes standard specification products. Please be advised that the illustrations or descriptions in
this book may differ from the special order products ordered by customers.
■ For this product or this operation manual, if there is any unclear matter, please contact our branch or business office.
■ The specifications and appearance of the dust collector and the description in this manual may be changed due to
product improvement without prior notice.
■ If the warning label is about to fall off, please contact our branch or business office to get a new label and replace it in
time.
catalogue
1. Safety operation instructions ······························································ １
Precautions in setting .......................................................................................... ３
2. Structure and names of the departments ················································· ４
3. Operational preparations ··································································· ６
Installation of pipes ............................................................................................ ６
Connecting the power supply ............................................................................. ７
Connect compressed air source .......................................................................... ８
4. Operations ··················································································· ９
Operation start and stop ································································ ９
Pressure differential gauge observation .............................................................. ９
Reset of thermal relay ..................................................................................... １０
5. Maintenance ·············································································· １１
Exclusion of powder ....................................................................................... １２
Filter inspection and replacement ................................................................... １３
Maintenance of dust removal parts ................................................................. １５
6. Appendix ............................................................................................................. １７
Schemes of specifications ............................................................................... １７
List of easily damaged parts and maintenance parts ....................................... １７
Drawing .......................................................................................................... １８
Circuit diagram ............................................................................................... ２０
Troubleshooting ............................................................................................. ２１
Periodic maintenance project list .................................................................... ２２
– １ – iv
About the abandonment of products ............................................................... ２２
－１－
1. Safety operation instructions
Before operating this equipment, please read the following warnings and precautions and fully understand them.
warn
· Please avoid the following substances entering this dust collector.
· Explosive, combustible dust... aluminum, magnesium, titanium, epoxy resin, toner, etc
· Flammable substances... gasoline, diluent, benzene, kerosene, paint, etc
· Sparking dust... Dust produced by high speed cutting machine, grinding machine, welding
machine, etc.
Ash, cigarette butts, soot, etc
Otherwise, it could cause a fire or explosion.
Do not install this dust collector in dangerous places as required by law.
Otherwise, it could cause a fire or explosion.
Do not use dust collectors in these areas: combustible or corrosive mists, welding fumes,
gas retention areas, or spaces where explosive combustible dust is flying, and near these
areas.
Otherwise, it could cause a fire or explosion.
· Please avoid the following substances entering this dust collector.
· Corrosive substances such as drugs
· Harmful dust such as asbestos
· Radioactive substances and dust contaminated by radioactive energy
Otherwise, it will cause physical damage.
Do not use any voltage other than the power supply voltage marked on the dust collector. Do
not overload the power socket.
Otherwise, it may cause fire or electric shock.
Do not use a wet hand to connect or disconnect the power supply.
Otherwise, it may cause electric shock.
Do not damage or break the power cord.
Do not press heavy objects on the power line or bend the power line too much to avoid
damage to the power line.
Otherwise, it may cause fire or electric shock.
Do not modify this equipment.
Otherwise, it may cause accidents, fires or electric shocks.
· Be sure to ground the dust collector.
In the ungrounded state, leakage may cause fire or electric shock. At the same time, static
and other factors may also cause machine failure and misoperation.
· If a fire or dust explosion occurs during the use of this dust collector, the following
actions must be taken.
· Turn off the power switch immediately.
· Use a fire extinguishing agent for the dust.
Watch out for explosions
Watch out for explosions
Rated out-of-range voltage is prohibited
Wet hands do not touch
Prohibition of disassembly
Watch out
for
explosions
pay attention to
prohibit
This product is grounded
Guide to Action
－１－
· Do not open the door of this device even after the fire is extinguished and before the
internal temperature drops to normal values.
Otherwise, a secondary explosion may occur.
· Please clean the equipment regularly to avoid dust accumulation inside, outside and in the
pipeline.
If the ignition source is accidentally in the accumulated dust, it may lead to a fire.
warn
· Please discharge the collected dust every day to avoid dust accumulation in the dust
collector.
Otherwise, the equipment will not be able to perform normal functions, and external ignition
source may cause the accumulated dust to burn.
pay attention to
·
· Avoid the following substances entering the dust collector.
· Adhesive substances............... water-soluble oil mist, oil mist, etc
· Other..................... water, oil and other liquids
Otherwise, performance degradation and failure will occur.
· When replacing filters and performing maintenance work such as dust discharge,
appropriate protective equipment must be worn.
Otherwise, it may cause injury.
· Do not operate this dust collector when the suction inlet and exhaust port are closed or
blocked.
Otherwise, it will cause fire due to overheating.
· If abnormal noise, smoke, abnormal vibration, odor or overheating is found during
operation, immediately disconnect the main power switch.
At this time, continuing to operate the dust collector may lead to failure, electric shock or fire.
· If the motor stops during operation, please immediately turn off the main power switch.
Otherwise, it can cause electric shock.
· Before inspection or maintenance work, be sure to turn off the main power switch to the
dust collector.
Otherwise, it can cause electric shock.
· Wiring work must be done by a qualified electrician.
Neglecting this precaution may lead to accidents.
· Keep the temperature of the air inhaled between 0 and 40 ° C.
Guide to Action
pay attention to
cut off the electricity supply
cut off the electricity supply
cut off the electricity supply
Do not block the air inlet and exhaust port
indicate
temperature limitation
Guide to Action
pay attention to
－１－
If the intake temperature exceeds this range, the machine may fail.
important
Collect the spark containing dust produced during processing such as grinding and cutting:
• For the grinding, cutting and other sparks containing dust, this machine can not be directly
collected. Please be sure to set up our fire protection pre-treatment device, and implement the use method
and daily maintenance method agreed with our company in advance.
■ Precautions in configuration
Please observe the following precautions when setting up this dust collector. Otherwise, the characteristics of the
dust collector will not be fully utilized, and even lead to failure and accidents.
• Please install it in a place where it can not be rained (except for outdoor specifications).
• Please consider the product quality and ensure sufficient surface strength.
• Please avoid places with strong vibration or impact when installing the dust collector.
• The installation site must be flat and level (no tilt).
• The installation site must have sufficient space for daily maintenance.
• Use the ambient temperature control in the range of 0-40 ° C.
• This equipment should be connected to a three-phase power supply. Please check the power specifications
(voltage, frequency) indicated on the nameplate.
• In order to prevent electric shock accidents, the grounding wire of the power line must be connected. The
installation of the grounding wire must meet the requirement that "the grounding resistance is less than 100
ohms".
• If the equipment needs to be moved by forklift or crane, the operation of these equipment including steel rope
hoisting must be carried out by qualified personnel.
• The compressed air used to shake off the dust from the filter surface must be provided through a pressure
regulating valve. The compressed air pressure provided is within the 0.4-0.6MPa range.
• The suction inlet on both sides of the equipment can be used. However, the unused suction inlet must be blocked
with a sealing cover.
• The suction port should be tightly connected with the hose. Please use a hose clamp or other fixture to fix the
hose to the interface.
• Please avoid construction at the suction inlet or when the hose is suspended to ensure that dust does not settle in
the pipe.
• To minimize air resistance, choose the right pipe diameter and use the shortest pipe length.
• Flanges, double branch pipes, three branch pipes used for pipelines are optional items. Please order according to
the purpose.
• To prevent condensation inside the electrical system box (control panel), do not install in an environment with
drastic temperature changes. Pay special attention to avoid direct sunlight.
• When connecting standard exhaust port lines, air leakage may occur from gaps in the upper part of the main
body. For special specifications caused by connecting lines, please contact our branch stores and offices.
Standard models do not connect the line to the vent.
(To be ordered separately.)
－１－
2. Structure and names of departments
fuselage
* This image shows the ASD-
0202 model
－１－
control panel
Key/indicator name function
Power indicator light After the device is powered on, the indicator light stays on.
start button After the equipment is powered on, press this button and the equipment starts
to run.
Start indicator light After the equipment is in operation, the indicator light stays on.
stop button Press this button to stop the operation of the equipment.
caution light The warning light stays on when the equipment is faulty.
－１－
3. Operational Readiness
■ Precautions for use
Please pay attention to the following precautions when using this dust collector. Otherwise, the performance of
the dust collector will not be fully utilized, and even lead to failure and accidents.
• Do not use this machine for purposes other than dust collection.
• Do not use for dust collection of abrasive powder.
• Operation/stop of dust collector. Do not directly open/close the primary power supply. Please keep the
primary power supply on, and use the operation switch or remote operation to operate/stop.
• Do not change the wiring in the dust collector, otherwise it will cause numerical errors or faults on the
control panel.
• The standard dust collector has a built-in fan (exhaust fan). If a pipe is connected to the exhaust side, do
not set an exhaust fan on the piping side. To reduce exhaust resistance, an exhaust fan can be set up separately,
but the control panel parameters may display errors after setting.
• The air temperature inhaled should be controlled within the range of 0-40 ℃ .
• The ambient temperature is controlled in the range of 0-40 ℃ .
(1) Installation of pipes
Install the pipeline between the dust source and the dust collector.
• Please connect the hose and pipe at the suction inlet. Please use a hose clamp or clamp to fix the
connection part to prevent it from falling off.
• The flange, double branch pipe and three branch pipe used for taking over can be provided as optional
items.
Note: In order to prevent dust deposition in the body, do not hang the hose and pipeline of the suction inlet
down. Note: In order to prevent dust deposition in the body, do not hang the hose and pipeline of
the suction inlet down.
Note: When using vinyl chloride hose, please take anti-static measures such as grounding wire to prevent
wrong action caused by static electricity. The influence of pipe material or powder type may lead to
the occurrence of static electricity. Note: When using vinyl chloride hose, please take anti-static
measures such as grounding wire to prevent wrong action caused by static electricity. The influence
of pipe material or powder type may lead to the occurrence of static electricity.
• The suction inlet on the front and side of the equipment
can be used. However, the unused suction inlet must be covered
with a sealing cover.
－１－
(2) Connect the power supply
pay attention to
• Connect the power cord to the three-phase power supply following these steps. Ensure the voltage
specification matches the requirements indicated on the equipment's mounting plate (200V/380V,50Hz).
Never use a power supply that doesn't meet this device's specifications. For any changes to the power
configuration, please contact Anmaneng branch stores or service centers directly.
• For grounding work, the requirement of "grounding resistance less than 100 " shall be met. If a pre-
installed ground wire is used, ensure that the performance of the ground wire is very good.
• Power connections must be made by qualified electricians.
① Please ensure that the power specifications to be connected to this
device are basically consistent with those described on the nameplate of
this device.
②
③ To prevent electric shock, be sure to cut off the power supply (primary
power supply) to the circuit breaker leading to the distribution panel.
④
⑤ When installing the grounding wire (green) connected to the power line,
ensure that the "grounding resistance is less than 100 " is met.
⑥ Use screws to fasten the power core wire, except the grounding wire,
firmly on the circuit breaker terminal platform of the distribution panel.
⑦
⑧ Check items ① to ④ again. Then connect the main switch (primary
power supply) of the equipment's distribution panel.
⑨
⑩ After connecting the power supply, please confirm whether the rotation
direction of the fan is correct according to the arrow mark next to the
fan.
＜ phase-reversing connection ＞
If the fan rotates in the opposite direction of the arrow
indicator, it indicates a reversed phase connection on the
power supply. In this case, disconnect the main switch (power
supply in the distribution panel), reconnect the power cables,
and swap the " Ｔ " and " Ｒ " phases. After reactivating the
power supply, verify that the fan rotates correctly in the
intended direction.
Confirm rotation direction:
Start the fan and confirm the rotation direction.
When the fan starts at the "start" of the operation switch, press
the "stop" button immediately to slow down the rotation speed
of the equipment. At this time, confirm the rotation direction
from the inspection door.
When changing the phase sequence, be sure to
disconnect the power supply on the side of the
distribution panel (the power supply for this
machine).
power
line
In reverse phase, disconnect the wiring of the
distribution panel with a circuit breaker (to
provide power to the machine) and swap the
phase sequence of R and T.
Connect the
circuit breaker
switchboa
rd
power
line
－１－
Confirm the circuit breaker:
For safety, the current circuit breaker should be set on the primary power supply side. The current circuit breaker
should meet the following requirements:
model
Types of current
circuit breakers Circuit breaker capacity
200V 50Hz 380V 50Hz
ASD-0201 Connect the circuit
breaker
perhaps
Leakage circuit
breakers
Not less than 20A Not less than 10A
ASD-0202 Not less than 40A Not less than 20A
ASD-0302 Not less than 50A Not less than 25A
(3) Connect the compressed air source
To avoid dust sticking to the filter surface for a long time, it is necessary to connect compressed air piping
to shake off the dust. Please install the pressure regulating valve of the attachment in the following manner.
pay attention to
• Before supplying compressed air to the interior of the equipment, please use the attached pressure
regulating valve to remove impurities, moisture and oil. Otherwise, impurities will be mixed in, or the
dehumidification and oil removal will not be sufficient, which will affect the life of the built-in filter and dust
removal efficiency of the equipment.
• The supply pressure of compressed air should be controlled within 0.4-0.6MPa range.
• Do not remove the seal strip (white) from the front of the long nozzle.
• Do not apply any impact or other external force to the pressure regulating valve. The long nozzle or
pressure regulating valve which is broken or deformed under the action of external force will be blown away
by compressed air.
① Connect the attached pressure regulating valve to the compressed air
connection.
② Find the arrow indicating the direction of airflow on the pressure
regulating valve, connect the attached long nozzle to the air side of the
arrow, and then install it on the dust collector.
③ Connect the compressed air line to the intake side indicated by the
arrow on the pressure regulator valve.
④ Please provide compressed air under 0.4-0.6MPa pressure.
pressure regulating valve
Exhaust (dust
collector) side
Inlet side
Long nozzles Compression air
intake
・ Please install the pressure regulating valve in a position that is
easy to maintain.
－１－
4. Rotation
(1) Start and stop of rotation
To operate the machine, press the start button after
connecting the power supply.
To stop the machine, press the stop button.
During operation, the pulse back spray cleaning of the filter
will be automatically performed.
(2) Pressure difference gauge observation
When the equipment is severely blocked, a new filter needs to be replaced to keep the equipment running.
The degree of filter blockage can be judged from the pressure differential gauge on the body.
Under normal operating conditions, when the differential pressure gauge shows
To 2,000Pa, and the filter is becoming more and more clogged, except
The dust removal effect is reduced, and a new filter should be replaced.
But the collected dust or equipment working conditions are different, the above
The approximate standard values also vary. The degree of filter blockage
It should be determined by the user according to the working conditions of the equipment.
－１－
(3) Reset of thermal relay
If the motor is overloaded, the thermal relay may be activated and the motor stopped. In this case, follow the
instructions below to reset:
pay attention to
• If the device cannot be restored to normal operation through the reset operation, or if the thermal relay
often causes current interruption, please contact Anmanen branch or business office.
• If the tripping of the thermal relay is not caused by this equipment, please ask your company or
qualified electrician to check the current/voltage on site.
① Disconnect the main switch (level 1 power supply) on the
distribution panel side. Please check whether there is any
abnormal electrical wiring (eliminate the cause of electronic
thermal relay tripping).
② Wait about 10 seconds and connect the power supply. The
electronic thermal relay of the converter resets.
③ Please operate the switch ON and run the test. Check for
abnormal sound, overheating, and other abnormalities.
reset button
Connect the
circuit breaker
switchboar
d
power
line
－１－
5. Maintenance
Be sure to read and understand the following warnings and precautions before maintenance.
danger
Do not put your hand into the rotary valve rotary part.
Otherwise, it could lead to serious injury.
Do not remove the protective accessories of the rotating part (exhaust pipe, chain cover).
Otherwise it could lead to serious injury.
warn
· Please clean the equipment regularly to avoid dust accumulation inside, outside and inside
the pipeline.
If ignition source is mixed with deposited dust, fire may occur.
· Please discharge and dispose the collected dust every day, do not let the dust pile up in the
dust collector.
If the performance of this equipment is faulty, or if an external ignition source is mixed in, a
fire may occur.
pay attention to
· Always wear appropriate protective equipment when performing inspections or
maintenance.
(For example: gloves, dust masks, dust glasses, dust clothes, etc.)
Otherwise, it may cause injury.
· When replacing filters and dust discharge maintenance work, appropriate protective
equipment must be worn.
Otherwise, it may cause injury.
· Before inspection or maintenance work, be sure to turn off the main power switch to the
dust collector.
Otherwise, it may cause electric shock.
Do not touch the rotating part
Do not touch the rotating part
cut off the electricity supply
Guide to Action
Guide to Action
pay attention to
pay attention to
－１－
(1) Powder discharge
① Press stop button and wait for the motor to completely stop rotating (about 2
minutes).
② Use the key to open the dust collector door.
③ Please pull the dust collector lifting handle up (even force on both sides),
Unlock the dust collector fixing device.
④ Pull the wheeled dust collector out from the inside.
⑤ After the dust is processed, push the dust collector back to its original position
and finally press it
Lift handle to fix the dust collector.
⑥ Close and lock the dust collector door.
The discharged dust shall be in accordance with your company's
regulations and relevant laws and regulations
do justice to 。
－１－
(2) Filter inspection and replacement
Filters require regular inspection and replacement. The standard maintenance interval is typically 6 months to 1
year, though this may vary depending on factors such as the type of dust collected, particle size distribution, and
equipment operating conditions. If a filter becomes clogged, replace it immediately. Any torn, damaged, or worn
filter components detected during inspection must be replaced without delay.
pay attention to ：
Please follow the following instructions for inspection and replacement of filters. Neglect of these precautions may cause
damage or performance degradation of the product.
• Do not operate the equipment without the filter.
• If the filter is replaced, be sure to replace all filters in the equipment together. If new and old or different types of
filters are mixed in the equipment, the blockage rate of the new or specific filter will increase significantly due to their
different pressure losses.
① Press the stop button and wait for the motor to completely stop rotating (about
2 minutes).
② Turn the filter cover handle counterclockwise to loosen it and remove the cover.
③ Pull the filter along the cage bone.
－１－
④ Hold the new filter with both hands and make sure the end with the gasket is
facing forward.
⑤ Slide the entire filter along the cage.
⑥ Turn the filter cover triangle handle clockwise by hand to lock it.
⑦ Observe the bonding state of the cover gasket and sheet metal to ensure its
sealing.
Note: Discarded filters should be properly disposed of in
accordance with your company's internal regulations or
local relevant laws and regulations.
Note: Discarded filters should be properly disposed of in
accordance with your company's internal regulations or
local relevant laws and regulations.
－１－
(3) Maintenance of dust removal section
• The pressure regulating valve should be discharged regularly and the discharge amount should be confirmed
through the central maintenance window.
• The riser should be discharged and cleaned and the diaphragm valve should be maintained once or twice a
year.
Emission cleaning pressure regulating valve
Emissions vary depending on the operating environment of the equipment.
① Preparations for emission cleaning
Prepare an emission tray and place it under the ethylene
pipe of the pressure regulator.
② Clean up emissions.
Please lift the knob at the bottom of the pressure
regulating valve. After discharge and cleaning, please
Retract the knob to its original position.
Note: Compressed air pressure will blow the emissions away,
please pay attention!
discharge
state
knob
－１－
Emission vent riser
Emissions vary depending on the operating environment of the equipment. The riser must be emptied regularly
(about 1-2 times a year).
① Press stop button and wait for the motor to stop completely (about 2 minutes).
② Stop supplying compressed air.
③ Please prepare the discharge cleaning pallet and place it under the discharge
cleaning outlet.
④ Please use a hex key to slowly remove the discharge cleaning bolt and
implement discharge cleaning.
⑤ After the discharge cleaning is completed, wrap a new sealing band around
the discharge port bolt, insert the bolt into the discharge port and tighten it.
⑥ Provide compressed air with the specified 0.4-0.6MPa pressure.
⑦ Start up and confirm the working condition of pulse jet.
Maintenance of diaphragm valve (with control valve)
• Diaphragm valves (with control valves) installed on this equipment must be checked and maintained 1-2
times per year.
• The diaphragm (rubber part) of the diaphragm valve must be checked regularly (about once a year).
• For more information, please contact an Amman branch, office or distributor.
－１－
6. Appendix
◆ Specifications table
model ASD-0201 ASD-0202 ASD-0302
source Phase 3, 200 or 380V,50Hz
Air volume (m3/min)
Total
closure
time
Use
points
Full
Open
Total
closure
time
Use
points
When
it's
fully
open
Total
closure
time
Use
points
Full
Open
0 30 45 0 60 90 0 80 120
static pressure （ Pa ） 2548 1960 637 3236 2599 784 3240 2600 540
filter
Area (m2) 47.2 94.4 141.6
quantity 2 4 6
type Ultra-Web
form Forming cylinder
Washing method Automatic pulse jet
air pressure 0.4-0.6MPa
any
power-
generati
ng or
power-
driven
machine
type Full exterior and interior fan type
output power
（ kW ） 2.2 5.5 7.5
Fan type Turbopump
Number of pulse valves 2 4 6
Hustler volume (L) 40 80 100
power line not have
Inlet diameter (mm) Φ 200 Φ 300 Φ 350
weight （ kg ） 450 720 810
Size (W × L × H) mm 750 × 1400 × 2100 1000 × 1700 × 2300 1105 × 1900 × 2800
◆ List of vulnerable parts and maintenance parts
Part name remarks
Ultra-Web filter
Filter cover
Seal pads/ rings
Filter sealing foam
Diaphragm valve (with control valve) AC200V specification
Diaphragm membrane Rubber spare parts
－１－
◆ outside view drawing
unit ： mm
unit ： mm
ASD-0201
ASD-0202
－１－
Unit: mm
ASD-0302
1105 1900
－１－
◆ hookup
Note: This wiring diagram is for standard specification
products. The wiring will vary depending on the
power supply, voltage or custom specification
products.
－１－
◆ debugging
If a fault or error is found during operation, disconnect the power supply first and check for safety.
If the abnormality cannot be solved, please do not operate by yourself. Please contact Anmanen branch or business
office.
The fault problem cause countermeasure
When I pressed the start
button, the device did not
respond
• The power cable is disconnected.
• Not connected to power.
• There was a power outage.
• Change the power cord.
• Check the power supply.
• Wait for power to be restored.
There was an unusual
rumbling
• The single-phase operation is
caused by the core wire of the
power supply line being broken.
• Change the power cord.
Stop immediately after
startup
• The thermal relay trips and stops the
machine because the filter
inspection door is open.
• Find and remove the cause of
thermal relay tripping and
shutdown, and reset the relay.
Sudden shutdown during
operation
• Due to the drop of power supply
voltage, the thermal relay trips and
stops.
• There was a power outage.
• Please stabilize the power supply
voltage and then reset the
thermodynamic relay.
• Wait for the power supply to reply.
Lack of suction
• The filter is clogged with air holes.
• The suction port, hose or pipe is
blocked.
• Filter inspection cover open.
• The filter has reached the end of its
useful life.
• The dust collected in the dust
collector is full.
• The voltage of the power supply is
lower than the specified voltage.
• The filter is cleaned by pulse back
spray.
• Remove dirt or dust from clogged
air intakes, hoses or pipes.
• Close the filter inspection door.
• Change the filter.
• Emission of dust from the dust
collector.
• Confirm whether the power supply
voltage meets the specification
requirements.
Dust leaks from the exhaust
• Filter is broken/damaged.
• Filter installed incorrectly.
• Change the filter.
• Install the filter again in the correct
manner.
Vibration, abnormal
sound/odor
• Motor or fan is faulty. • Please turn off the power and check.
－１－
◆ Regular maintenance schedule
check point Inspection frequency Methodology and content
everyday weekly monthly annually
Inside/outside of
casing
pipe/rubber hose
body
○
1. 1. Check that the installation is correct. If an
error is found, reinstall it in the correct way.
2. 2. Check whether there is damage or
deformation, if found this situation, repair or
replace.
3. Check for dust accumulation in pipes, hoses or
enclosures. Remove dust and dirt as needed and
rearrange the lines to prevent similar dust
accumulation problems from occurring again.
4. Thoroughly clean the inside/outside of the host
to avoid dust accumulation.
Dust collector ○
The dust collected from the dust collection
bucket shall be discharged every day. The dust
discharged shall be properly treated in
accordance with the internal regulations of your
company or relevant local government
regulations.
filter ○
1. 1. Open the filter cover plate, check whether
there is any error in the installation of the filter,
and reinstall it correctly.
2. 2. Open the filter cover plate and check for any
broken, damaged parts or dirt. If damage is
found or dust cannot be shaken off by dust
removal operation, replace the filter.
power line ○
1. 1. Check whether the power cord is damaged or
aging, and whether there are defects in the wire
connection. If the core wire is exposed due to
outer wear, stop the machine immediately and
replace the wire.
2. 2. If a power plug is used, check for
deformation or damage.
pressure regulating
valve ○ The accumulation of emissions is confirmed at
the window and discharged as needed.
standpipe ○ It is emitted 1-2 times a year.
diaphragm valve ○ Change it once or twice a year.
Dust leaks from the
exhaust ○
Confirm whether the dust is leaking from the
exhaust port. If so, check the installation status
of the filter and replace it as needed.
Measure insulation
resistance ○
To measure the insulation resistance, first
remove the connector of CN1 on the TPPJ
circuit board.
any power-
generating or
power-driven
machine
Check and maintain every 2-3 years. Please contact Anmanen branch or office.
◆ About product waste
－１－
If the product needs to be discarded, please dispose of it properly according to relevant national laws and
regulations.
https://www.amano.com.cn/
Anman International Trade (Shanghai) Co., LTD
——————————————————————————————————————————————
——— Add: Room 901, China Electronics Building, No.1029 Nanquan North Road, Pudong New District, Shanghai TEL:
021-5879-0030
Shenzhen branch: Room 1309, Block A, Xinnian Center, Tai Ran 9th Road, Futian District, Shenzhen, Guangdong Province
Tianjin Branch: Room 10G, Teda Building, 256 Jiefang South Road, Hexi District, Tianjin
Suzhou Branch: Room 1810, Building 3, No.211 Changjiang Road, High-tech Development Zone, Suzhou City, Jiangsu
Province
Guangzhou Branch: Room A1810, Poly Zhonghui Plaza, No.157 Linhe West Road, Tianhe District, Guangzhou City,
Guangdong Province
Shenyang Branch: No.05,29th Floor, Block D, Xinhua Tianxi Building, No.262-3 Shifu Road, Shenhe District, Liaoning
Province
Dalian Branch: No.19-12, Street 4, Shuangdang Port, Biomedical Innovation Incubation Base, Dalian City, Liaoning
Province
Jinshan Office: No.22 Kangfa Road, Jinshan District, Shanghai
Email ： info@amano.com.cn
TEL ： 0755-8374-0052
TEL ： 022-2320-1856
TEL ： 0512-6802-6520
TEL ： 020-8388-7243
TEL ： 024-2340-0761
TEL ： 150-4240-1982
TEL ： 137-6142-6141
精细粉尘专用除尘器
ASD系列
过滤面积 过滤面积 过滤面积
与我司同功率的一般通用除尘器相比
安满能国际贸易 （上海） 有限公司
ADD： 上海市浦东新区南泉北路1029号中电大厦901室
TEL： 021-5879-0030 Email： info@amano.com.cn HP： https://www.amano.com.cn/
据点： 深圳 广州 上海 苏州 天津 沈阳 大连
达 达 达 3 3
60 60
倍 倍 倍 以上 以上 以上
● ASD-0201 （过滤器2根） ： 47.2㎡
● ASD-0202 （过滤器4根） ： 94.4㎡
● ASD-0302 （过滤器6根） ： 141.6㎡
占用空间 占用空间 占用空间
与我司相同过滤面积的一般通用除尘器相比
缩小约 缩小约 缩小约 % % % ● 设备具体体积请参考底页参数表
产品亮点
选配项目
应用行业
搭载Ultra-Web过滤器
纳米纤维网Ultra-Web， 可捕获粒径
2μm以上的微细粉尘颗粒。 构造独
特， 每根过滤器过滤面积达23.6㎡。
适用于激光加工、 电池加工及相关原
材料生产等行业。
ASD系列除了搭载精细粉尘专用的
Ultra-Web过滤器， 还有多种类型和
材质的过滤器可供选配， 具体请咨询
安满能。
大过滤
面积
液晶触控屏操作
智能化的液晶触
控 屏 操 作， 实 现
了 运 行 的 可 视
化 。 可 实 时 监 控
过 滤 网 压 差 状
态， 过 滤 器 劣 化
智能化
操控
时能提前预警， 提醒用户及时更换。
通过触控屏设置反吹条件后， 达到设定压差值方进行反
吹， 在提高清灰效率的同时， 减少不必要的能耗。
前处理装置 变频器
可 选 配 前 处 理 装
置的消火箱， 通过
离 心 式 分 离 部 的
旋转消火， 降低火
花 入 侵 除 尘 器 内
部的可能性， 有利
于预防火灾。
此外， 消火箱的选
配， 即便在设备导
入后也可追加。
可选配变频器， 实
现 设 备 的 节 能 运
转。
此外， 若搭载风量
传感器， 则可根据
使 用 需 求 设 定 必
要风量， 限制过滤
风速， 有效延长过
滤网寿命， 减少耗
材。
其他选配功能：
搭载指定口径吸风口/
排风口
搭载空压机
搭载安全增强型防爆马
达/耐压防爆型马达
搭载防爆型电磁阀
指定涂装规格 （指定色/
导电涂装等）
搭载其他材质的过滤器
etc.
◆
◆
◆
◆
◆
◆
激光加工 焊接 电池加工 压铸、 铸造 石墨加工
维护保养
设备构造
吸风口
过滤器
盖板
集尘盒
门
排气口
调压阀
电控箱
下部
点检门
上部
点检门
过滤器
集尘盒
储气罐
电磁阀
风机
马达
手柄
正面 侧面
气流诱导优化
与传统的横吸方式不同， ASD吸风口的进气方向与过滤器的插入方向一致。 采用气流下行构造设计， 吸风过程中
不会因为产生乱气流而造成二次扬尘， 有效减缓过滤网的堵塞速度， 保护过滤网。
※图示为ASD-0202
IN
OUT
IN
OUT
粉体排出
设备停止运转后， 打开集尘盒门。 将升降手柄上推， 解锁集尘盒固定装置。 将带脚轮的集尘盒拉出， 处理废弃粉尘。 将集尘盒推回原位， 按压升降手柄使其固定。
1 2 3 4
过滤器更换
逆时针旋转盖板手柄， 卸
下盖板。
将过滤器沿着笼骨拉出。 双手抱紧新的过滤器， 将
有垫圈一端朝前。
沿着笼骨将整个过滤器滑
入。
顺时针旋转盖板手柄， 使
之锁紧。
观察盖板垫圈与钣金的贴
合状态， 保证密封度。
1 2 3 4 5 6
注意： 排出的粉尘及废弃的过滤器， 应按贵司内部规定或当地法律法规妥善处理
※建议排出频率： 每日一次
※建议更换周期： 6-12个月
设备外观
规格参数
ASD-����
ASD-����
ASD-����
外观图尺寸单位： mm
型号 ASD-0201 ASD-0202 ASD-0302
电源
风量 （m³/min）
静压 （Pa）
噪音 （dB[A]）
风机类型
集尘盒容积 （L）
吸风口直径 （mm）
重量 （kg）
尺寸 （W×L×H）
颜色
面积 （㎡）
数量 （根）
类型
清灰方式
空气压力 （MPa）
类型
输出功率 （kW）
过 滤 器 电 机
3相， 200或380V， 50Hz
0
2548
30
1960
45
637
0
3236
60
2599
90
784
0
3240
80
2600
120
540
47.2
2
94.4
4
141.6
6
Ultra-Web， 成形筒式
自动脉冲喷气
0.4-0.6
全闭外扇型
40
Φ200
450
750×1400×2100
80
Φ300
720
1000×1700×2300
100
2.2 5.5 7.5
Φ350
810
1105×1900×2800
涡轮扇
日本涂料工业协会F35-85A
低于75±2
PPC-N SERIES
IMPORTANT :
◎ Do not operate this dust collector before reading this manual.
◎ Only those who fully understand the contents of this manual should operate this dust
collector.
◎ Carry out dailv and periodic inspections, observing all operation and maintenance
instructions given in this manual.
◎ Observe all applicable laws regulation regarding the installation and maintenance of
the dust collector.
Operating Manual
Pulse Jet Type Dust Collector
■Important Safety Information
Precautions in this manual are classified according to degree and type of danger, as shown below. Be
sure to read them before operating the equipment.
WARNING ： Shows situations in which incorrect operation could result in death or
serious injury to the operator.
CAUTION ： Shows situations in which incorrect operation could result in injury to the
operator or property damage.
• Serious injury refers to loss of eyesight, wounds, burns (high temperature, low temperature), electric shock,
bone fracture, poisoning, etc. which have lasting effects or require hospitalization or long-term outpatient
treatment.
• Injury refers to wounds, burns, electric shock, etc. which do not require hospitalization or long-term outpatient
treatment.
• Property damage refers to extensive damages to buildings, property, installations, and machinery.
·Examples of pictorial symbols
The △ symbol shows a warning or caution.
A specific warning or caution is indicated by the picture inside.
The symbol shows a prohibited action.
The specific prohibition is indicated by the picture inside.
The ● symbol shows a compulsory action.
The specific compulsory action is indicated by the picture inside.
■ Introduction
Thank you for purchasing the Amano PPC-SDN series dust collector.
Please read this manual carefully in order to bring out the full capacities of the unit for long-lasting
effcient use.
Also, make it sure the manual close at hand so that you can refer to it when necessary.
■ Dust collector PPC-N is a device used to collect non combustible/explosive hazardous dust.
■ The manufacturer and dealers are not responsible for accidents or damage due to the following
causes.
· Fire or explosion caused by dust in the dust collector.
· lmproper operating conditions or usage different from that specified in this manual.
· Failure to maintain the dust collector or replace the consumable parts as specified in this manual.
· Any modification, repair, or equipment transfer performed by a third party or personnel not
authorized by AMANO.
· Natural disasters or calamities, such as fires, earthquakes, or floods.
· Any event that could not be predicted scientifically or technologically at the time of manufacture.
· Secondhand use
· Other causes that are not the responsibility of AMANO.
■ This manual only explains products with standard specifications. The illustrations or explanations
described in this manual may differ from the special product ordered by the customer. Please be aware.
■ If there are any unclear matters regarding this product or this operating manual, please contact our
branch or business office.
■ The specifications, appearance, and descriptions in this manual are subject to change without prior notice
due to product improvements.
■ If the warning label is about to fall off during use, please contact our branch or business office to obtain a
new label and replace it in a timely manner.
If there are flammable substances, it is necessary to consult the professional installation agency
of the fire protection system for this fire hazard or similar fire hazards, consult the National Fire
Protection Association manual, follow local fire regulations, listen to advice, and install fire
protection and explosion-proof systems.
When placing an order, if there are no special requirements, the dust collector is usually not
equipped with any fire protection or explosion relief system (such as an explosion relief port
installed with an explosion relief plate).
CONTENTS
1. For Safe Operation ··········································································· １
Notes in Settings ................................................................................................. ２
2. Structure and Names of Each Department ········································· ３
3. Operational Readiness ····································································· ５
Install Pipe ............................................................................................................ ５
Connecting the Power Supply ........................................................................... ６
Connect Compressed Air Source ..................................................................... ７
4. Operate ··························································································· ８
Start and Stop Of Operation ····························································· ８
Touch Panel Operation ...................................................................................... ８
5. Maintenance ·················································································· １２
Powder Discharge ........................................................................................... １３
Inspection and Replacement of Filters .......................................................... １５
Maintenance and Upkeep of Dust Removal Components ......................... １６
6. Appendix ................................................................................................................ １８
Parameter .......................................................................................................... １８
Service Parts ..................................................................................................... １９
Appearance Diagram ....................................................................................... ２０
Circuit Diagram ................................................................................................. ２４
Troubleshooting ................................................................................................ ３３
Regular Maintenance Items ............................................................................ ３４
Regarding Product Abandonment ............................................................ ３４
Product Qualification ................................................................................... ３５
1
1. For Safe Operation
Before operating the equipment, read the following warnings and cautions, and make sure you
understand them.
WARNING
· Do not suck the following materials.
·Explosive material … Such as aluminum, magnesium, titanium, epoxy, flour, organic solvents.
·Flammable materials … Such as gasoline, thinner, benzene, kerosene, paint.
·Dust containing sparks … Such as dust produced by high speed cutting machines, grinders and
welders.
·Ashes … Such as from cigarettes and wood ashes etc.
These substances could cause fires or explosions.
·Never install the dust collector at or near hazardous areas forbidden by laws and regulations.
These substances could cause fires or explosions.
·Never operate the dust collector in or near an area where inflammable, explosive particles or corrosive
mist, fumes or gases are present.
These substances could cause fires or explosions.
· Do not suck the following materials
·Corrosive substance such as chemicals.
·Harmful power such as asbestos.
·Dust polluted by radioactive substance or radioactivity
This could reduce health.
· Never use any voltage other than the supply voltage shown on the dust collector. Do not overload one
electrical outlet.
This could cause fire or electric shock.
·Never touch the power cable with wet hands when connecting or disconnecting it.
This could cause electric shock.
· Never allow the power cable to get damaged or broken.
This could cause fire or electric shock.
·Never make any modifications to this dust collector
This could cause fire or electric shock.
· Be sure to ground the dust collector.
Otherwise, electric shock could occur if a leak occurs. And malfunction and failure could occur
because of electrostatic.
· If a fire occurs or there is a dust explosion inside the dust collector.
·turn off the power immediately.
·use a fire extinguishing agent suitable for dust.
·even after the fire is out, don't open the door until the internal temperature drops to the normal
level.
Otherwise, a secondary explosion could occur.
·Clean the dust collector periodically to prevent build-up of dusts inside and outside and inside the
piping..
Ignition source put in the dust accumulation could cause a fire to occur.
2
CAUTION
·
·When carrying out maintenance work, such as filter replacement and dust dis-charge, put on
appropriate protective wear. In addition, it is prohibited to open the filter point inspection door
during operation.
Otherwise, you could get hurt during the work.
·Never operate the dust collector with the intake and exhaust ports closed or blocked.
This could cause a fire due to overheating.
·If abnormal noises, fumes, vibrations, smells, or overheating are detected during operation, turn off the
primary power at once.
Continuing to operate the dust collector could cause damage, electric shock or fire.
·If the motor stops during operation, turn off the primary power at once.
Failure to do this could cause electric shock.
·Before doing inspection or maintenance work, always turn off the primary power to the dust collector.
Failure to do this could cause electric shock.
·Electrical wiring must be carried out by the qualified electrician.
Neglecting this caution could cause accidents to occur.
·Keep the inlet air temperature between 0°C and 40°C.
Failure to do so may result in a fault.
■ Notes in Settings
Satisfy the following conditions when installing this equipment. Failure to do so will prevent the equipment from
functioning normally and may cause a breakdown of the product, which could lead to accidents to occur.
The installation location must be an indoor place where the equipment will not be exposed directly to the rain or dew. (Outdoor-
specification machines excepted).
The floor surface must be strong enough to support the mass of the equipment.
Install the dust collector in a location free from strong viblation and shock.
The location must be flat. The installation location must be flat (without any inclination).
The location should afford sufficient space for daily maintenance work.
The equipment should be connected to a 3-phase power supply. Check the power supply specifications (voltage, frequency, etc.)
given on the nameplate.
For the prevention against electrical shock accidents, make sure the earth is properly connected. Ensure that the earth is
installed in accordance with the requirements which mean maximum earthing resistance of 100 Ω .
In case the equipment requires moving on the forklift, or the crane, such device operation, including the sling wire work, must be
done by the person who is qualified to carry out such work.
The compressed air used for shaking the dust off the filter surface should be supplied through pressure regulating valve. Check
that the supplied compressed air pressure is maintained between 0.4 to 0.6 MPa.
Either the right or left suction port can be used. However, the unused port must be covered with the blind cover.
The suction port should be connected with the duct hose. Fasten the hose using a hose band or any other kind of clamps firmly.
Avoid suspending inlet ducts and hoses to ensure that dust does not collect inside.
Select the appropriate duct diameter to minimize air resistance, and ensure that ducting is of the minimum possible length.
Flanges for piping, 2-way branch pipes, 3-way branch pipes, flanges for exhaust duct are available as an option. Place an order
at need.
To prevent condensation inside the electrical system box (control panel section), do not perform setup work in environments with
intense temperature changes. Pay special attention to avoiding direct sunlight.
When connecting pipelines to standard exhaust ports, it may cause air leakage from gaps in the upper part of the main body. If
there are special customized specifications due to pipeline connections, please contact our branch or business office.
3
2. Structure And Names Of Each Department
■Body
■Types of Dust bucket
※ This image shows the BS model of PPC-75N
BS: Standard bucket type BL: Large bucket type F: Hopper type BO: Open lower section type
Motor
Fan
Filter
Dust bucket
Solenoid valve
Diaphragm valve
Filter inspection cover
Exhaust port
Control panel
Blowback Pipe
Header Pipe
Exhaust inlet
4
■Control Panel
Name of button/
Indicator light
Function
LOCAL REMOTE Lockable knobs for local control and remote control operations.
ON After turning on the power, press the button to start the equipment
running. The indicator light remains on continuously during operation.
OFF Press this button to stop the equipment from running.
Touch panel (left side) Equipment parameter display and settings.
5
3. Operational Readiness
■Precautions for Use
Please follow the following precautions when using this dust collector. Otherwise, the performance of the dust
collector will not be fully utilized, and it may even lead to malfunctions and accidents.
Do not use this machine for purposes other than dust collection.
Do not use for dust collection of abrasive powders.
Do not directly turn on/off the power supply when the dust collector is running/stopping. Please make sure
to keep the primary power supply energized and use the operation switch or remote operation to
operate/stop it.
Do not modify the wiring inside the dust collector, as it may cause numerical errors or malfunctions on the
control panel.
The standard dust collector has a built-in fan (exhaust fan). If connecting pipes on the exhaust side, do
not install exhaust fans on the piping side. To reduce exhaust resistance, a ventilation fan for exhaust can
be installed separately, but setting it may result in incorrect display of control panel parameters.
Maintain a temperature of inhaled air of 0 to 40°C.
Maintain an ambient temperature of 0 to 40°C.
(1) Install Pipe
Install the pipeline between the dust generation source and the dust collector.
Please connect hoses and pipes at the air inlet port. Please use pipe clamps or clamps to secure the
connection section to prevent slipping.
The flange plate, two-way manifold, three-way manifold, etc. used for connecting pipes can be provided
as optional items.
Attention: To prevent dust from depositing inside the body, do not hang the hoses and pipes of
the suction port downwards. In addition, to reduce impedance, please choose the most
suitable pipeline diameter and shortest distance pipeline based on dust conditions.
Attention: When using vinyl chloride hoses, to prevent incorrect actions caused by static
electricity, please take anti-static measures such as grounding. Due to the influence of hose
material or powder type, static electricity may occur.
・ Both the front and side suction ports of the device
can be used.
However, unused suction ports must be blocked
with sealing caps. Sealing
caps
6
(2) Connecting the Power Supply
Attention
Please follow the steps below to connect the power cord to a 3-phase power supply. Please ensure that the
specifications of the power supply to be used are consistent with the requirements stated on the label hanging on
the equipment body. Do not use a power supply that is different from the specifications required for this equipment.
If you want to change the power supply specifications of this equipment, please contact the AMANO branch or
business office.
For grounding work, please meet the requirement of "earth resistance less than 100 Ω ". If using a set ground wire,
please ensure that the performance of the ground wire is very good.
Power connections must be carried out by qualified electricians.
1 Please confirm that the power specifications to be connected to
this equipment are basically consistent with the power
specifications described on the nameplate of this device.
2 To prevent electric shock, please make sure to cut off the power
supply (primary power) to the circuit breaker used for wiring the
distribution panel.
3 When installing the earth wire (green) connecting the power
cord, please confirm that it meets the requirement of " earth
resistance less than 100 Ω".
4 Please use screws to firmly fix the power core wires other than
the earth wire to the circuit breaker terminal block for wiring on
the distribution panel.
5 Recheck the items from ① to ④ above. Then connect the main
switch (primary power) of the distribution panel of this
equipment.
6 After connecting the power supply, please confirm whether the
rotation direction of the fan is correct according to the arrow
mark next to the fan.
＜ Inverted Connection ＞
If the rotation direction of the fan is opposite to the arrow mark, it
indicates that the phase connection of the power supply is reversed. When
this situation occurs, please disconnect the main switch (power supply
to the distribution panel), reconnect the power cord, and swap the "T"
and "R" phases. Turn on the power again and confirm if the rotation
direction of the fan is correct.
Confirm rotation direction ：
When the operation switch is pressed to start, the fan will start.
Please press the "Stop" button immediately to slow down the
rotation speed of the device. At this time, please confirm the
rotation direction from the inspection door.
When swapping phase sequences, please be sure
to disconnect the power supply on the distribution
panel side (provided for the power supply of the
machine).
Power line
Earth
Earth
When reversing, disconnect the circuit breaker used
for wiring the distribution panel (providing power to the
machine) and swap the phase sequence of R and T.
Circuit breakers
for wiring
Distribution panel
Power line
7
(3) Connect Compressed Air Source
To prevent dust from adhering to the surface of the filter for a long time, it is necessary to connect
compressed air piping to shake off the dust. Please install the pressure regulating valve of the
attachment as follows.
Attention
Before supplying compressed air to the equipment, please use the attached pressure regulating valve to remove
impurities, moisture, and oil. Otherwise, impurities mixed in or insufficient dehumidification and oil removal will affect
the service life and dust removal efficiency of the built-in filter in this equipment.
The supply pressure of compressed air should be controlled within the range of 0.4-0.6 MPa 。
Do not remove the sealing tape (white) from the front end of the long nozzle.
Do not apply any external force such as impact to the pressure regulating valve. Long nozzles and pressure
regulating valves that are broken or deformed due to external forces will be blown away by compressed air.
1 Please connect the attached pressure regulating valve to
the compressed air connection port.
2 Find the arrow mark indicating the direction of airflow on
the pressure regulating valve, connect the attached long
nozzle to the outlet side of the arrow mark, and then
install it on the dust collector.
3 Connect the compressed air pipeline to the intake side
indicated by the arrow on the pressure regulating valve.
4 Please provide compressed air at a pressure of 0.4-0.6
MPa
Please install the pressure regulating valve in a location that is easy to maintain.
Pressure regulating valve
Gas outlet (dust
collector) side
intake
side
Long nozzle
Compressed air
connection
8
4. Operate
(1) Start and Stop of Operation
To operate the machine, please press the ON button
after turning on the power.
To stop the machine, please press the OFF button.
During operation, the pulse back spraying of the filter
will be automatically executed to clean the dust.
(2) Touch Panel Operation
◆ Home Page Display
1 Observation of Operational Status
The area highlighted in the red box displays the operating status of the device, including the operating mode
(LOCAL MODE or REMOTE MODE), and startup status (STANDBY or RUNNING ) .
When there is a slight parameter error in the equipment, the LIGHT ERROR indicator lights up; When there is an
abnormality in the inverter, the FATAL ERROR indicator lights up. At this point, you can press the ALARM button
in the bottom right corner to check the cause of the error. After solving the problem according to the prompts,
press the RESET button in the bottom left corner to reset.
2 Observation of Equipment Parameter
The area highlighted in the yellow box represents the parameters set and displayed during equipment operation.
9
3 Password Input
To ensure the safety of equipment operation, the equipment is locked every two minutes. If the word "NG" is
displayed next to "PASSWORD ", it indicates that the equipment has entered a locked state. If you need to view
equipment parameters, you need to enter a basic password to unlock (initial password: 1234) ； If you need to
modify parameters, you need to enter an intermediate password to unlock (initial password: 5678) After unlocking,
the word "NG" changes to "OK", and the device allows parameter viewing or operation. If you need to modify the
basic or intermediate password, please contact the sales representative of AMANO to arrange the operation
settings.
4 Other Buttons
Press the MONITOR button to view the working status of various signals; Press the PARAMETERS button to set
various parameters.
◆ Parameter Settings
Press the PARAMETERS button on the main page to set various parameters.
1 Pressure Setting
1 ALAM DIFFERENTIAL PRESSURE SETTING ： When the pressure difference reaches this value, an alarm will
be triggered to remind the user to check for filter blockage or replace the filter. The default setting is 2,000Pa.
2 PULSE PRESSURE DIFFERNTIAL SETTING ： When the pressure difference reaches this value, the
equipment performs the pulse jet cleaning of the filter. The default setting is 800Pa.
10
2 Pulse Time Setting
3 PULSE ON TIME ： The duration of each pulsejet cleaning for filters. The default setting is 40ms.
4 PULSE OFF TIME ： The interval time between two pulsejet cleaning operations. The default setting is 10S.
5 PULSE INTERVAL ： The interval time between each round (including multiple) of pulse cleaning. The default
setting is 10S.
6 ENDING PULSE ： Pulse cleaning time after equipment shutdown (including OFF TIME, excluding the interval
time between backflow cycles). The default setting is 0S.
3 Language switching
The touch panel display of this equipment can switch between English, Japanese, and Chinese languages,
with default display in English. If you need to switch languages, long press the language LANGUAGE button to
display options for ENGLISH , JAPANESE and CHINESE , You can click to set them.
◆ Signal Monitoring
Press MONITOR button on the main screen to observe various working signals. This page is used during manufacturer
maintenance.
11
◆ ALARM
Press the ALARM button on the home page to view various error messages of the equipment and abnormal conditions
of the inverter.
12
5. Maintenance
Make sure to read and understand the following dangers, warnings and cautions before performing
maintenance.
DANGEROUS
·Don’t put your hands into the rotating part of the rotary valve.
Otherwise, it may lead to serious injury.
· Don’t remove the protective accessories of the rotating part (discharge pipe, chain cover)
Otherwise, it may lead to significant injuries
WARNING
·Clean the equipment periodically to prevent build-up of dusts inside and outside, and inside the piping.
Ignition source put in the dust accumulation may lead to a fire.
·Dispose of the collected dust every day and never build-up within the dust collector.
Neglecting this caution may prevent the machine from functioning normally and the ignition source
put in the dust accumulation could ignite a fire.
CAUTION
· When conducting inspections or maintenance, be sure to wear appropriate protective equipment.
(For example: gloves, dust masks, dust glasses, dust suits, etc.)
Otherwise, you could get hurt during the work.
·When carrying out maintenance work such as filter replacement and dust discharge, appropriate
protective equipment must be worn.
Otherwise, you could get hurt during the work.
·Before doing inspection or maintenance work, always turn off the primary power to the dust collector.
Failure to do this could cause electric shock.
13
(1) Powder Discharge
Please discharge the dust collected by this equipment (once a day), as there is a risk of ignition if it
accumulates inside the equipment, potentially introducing a source of fire.
◆ BS type
1 Press the [OFF] button and wait for approximately 2 minutes
until the motor completely stops running.
2 Please wait for the dust that is airborne inside the
equipment to completely settle.
3 Release the handle clips on the left and right sides of the
bucket.
4 Turn the handle of the bucket to the right, unlock the fixing
device, and remove the bucket.
5 If using a trash bag (an option), please close the bag then
dispose of it.
6 After discharging the dust, place the dust collection box on
the lifting plate and insert it inside until it reaches the inner
baffle.
7 Pull the lifting handle of the bucket to the left and secure the
bucket in place.
8 Align the installation holes of the cover with the tabs on the
main body and insert them together.
9 Install the bucket cover and secure it with the handle clips.
If using a trash-bag, please place it correctly on the
bucket and do not deviate. The edge of the trash bag
should be folded outward along the edge of the bucket.
Bucket lifting handle
Bucket
trash-bag
Be
folded
outward
Bucket cover insert
Installation hole
14
◆ BL type
1 Push up the lifting handle and pull out the bucket to the
side near you.
2 Remove dust from the bucket. If using a trash-bag
(an option), please remove the dust bag from the
fixed frame, tie a knot at the bag opening to seal the
dust inside the bag, and then proceed with the
disposal.
3 If you want to replace the trash-bag with a new one,
please unfold it on the inner frame and then cover it
on the fixed frame from top to bottom. Flip the edge
of the dust collection bag outward to secure it
between the bucket and the inner frame.
4 When installing the bucket, please push it into the
main frame until the back of the bucket presses
against point A. Finally, please confirm that the
bucket arm is securely inserted at points B andC.
5 Lower the bucket arm and check if the bucket is
tightly embedded in the main frame.
Please dispose of the dust in accordance with
your company's regulations and relevant laws.
升降手柄 Lifting handle
fixed frame
Install the fix ed frame
into the inner frame
inner frame
Bucket arm
15
(2) Inspection and Replacement of Filters
The filter must be regularly inspected and replaced. The usual replacement cycle is 6-12 months (but
the replacement cycle may vary depending on the type of dust collected, particle size, equipment
working environment, etc. If the filter becomes clogged, please replace it immediately). If the filter is
found to be torn, damaged, or worn during inspection, please replace it immediately.
Attention:
Please follow the following instructions for inspection and replacement of filters. Ignoring these instructions
may result in damage to the product or a decrease in performance.
Do not operate the equipment without a filter installed.
If replacing the filters, be sure to replace all filters in the equipment together. If new, old, or different
types of filters are mixed in the equipment, the blockage speed of the new or specific filters will be
significantly accelerated due to their different pressure losses.
1 Press the OFF button and wait for the motor to completely
stop rotating (about 2 minutes).
2 Loosen the handle clip on the left side that holds the
inspection door in place
3 Remove the two butterfly bolts that fix the filter holder,then
pull out the filter together with the filter holder.
4 Remove the filter from the filter holder, inspect or replace it.
5 Insert the filter holder along the track and hang it onto the
support on the inside of the equipment.
6 Secure the filter holder with butterfly bolts.
Support
Please dispose of the dust in accordance with your company's
regulations and relevant laws.
Please tighten the bolts,
otherwise it may cause dust
leakage.
Butterfly
bolts
Hole for
butterfly
bolt
Track
16
(3) Maintenance and Upkeep of Dust Removal Components
Regularly discharge and clean the pressure regulating valve, and confirm the dust volume through
the central maintenance window.
The discharge cleaning of the riser and the maintenance of the diaphragm valve should be carried
out 1-2 times a year.
Discharge and Cleaning of Pressure Regulating Valve
Due to different working environments of the equipment,
the dust volume also varies.
1 Preparation for discharge and cleanup
Prepare a discharge tray and place it under the
ethylene pipe of the pressure regulating valve.
2 Discharge and cleaning
Please lift the knob at the bottom of the pressure
regulating valve. After the dust cleaning is completed,
please return the knob to its original position.
Attention: Compressed air pressure will blow away
the dust, please be careful !
排放
状态
旋钮 Knob Discharge
status
Air Pressure Regulating
17
Discharge and Emptying of Gas Tanks
Due to the different working environments of the equipment, the dust volume also varies. Gas tanks
must be regularly discharged and emptied (approximately 1-2 times a year).
1 Press the stop OFF button and wait for the motor to
completely stop rotating (about 2 minutes).
2 Stop supplying compressed air.
3 Please prepare a tray for discharge and cleaning, and place the
tray under the air tank cleaning outlet.
4 Please use a hex wrench to slowly remove the discharge
cleaning bolt and carry out the discharge cleaning.
5 After completing the discharge cleaning work, wrap a new sealing tape around the discharge outlet bolt,
insert the bolt into the discharge outlet and tighten it.
6 Provide compressed air at a specified pressure of 0.4-0.6 MPa.
7 Start up and run, confirm the working condition of pulse jet.
Maintenance and Upkeep of Diaphragm Valve (with Control valve)
The diaphragm valve (with control valve) installed on this equipment must be inspected and
maintained 1-2 times a year.
The diaphragm (rubber part) of the diaphragm valve must undergo regular inspection
(approximately once per year).
If you would like to learn more detailed information, please contact AMANO branches, business
office or distributors.
Diaphragm valve
18
6. Appendix
◆ Parameter
19
◆ Service Parts
Parts Name Remarks
Standard Filter (Polyester) With gasket
Fine Filter Option, with gasket
Anti Static Filter Option, with gasket
Scrubber Filter Option, with gasket
Filter gasket Polyester rubber sponge
Garbage bag (polyethylene)
Diaphragm valve
(with pilot valve) AC200V
Diaphragm Rubber spare
20
◆ Appearance Diagram Unit ： mm
PPC-30N
PPC-45N
PPC-60N
21
PPC-75N
PPC-120N
PPC-150N
22
PPC-200N
PPC-250N
23
PPC-300N
24
◆ Circuit Diagram
PPC-30N
※ This wiring diagram is for standard specification
products. The circuit of products with different power
sources, voltages, or specific specifications will vary.
25
PPC-45N
26
PPC-60N
27
PPC-75N
28
PPC-120N
29
PPC-150N
30
PPC-200N
31
PPC-250N
32
PPC-300N
33
◆ Troubleshooting
If any faults or errors are found during operation, to ensure safety, please disconnect the power supply
before conducting an inspection. If the abnormality cannot be resolved, please do not operate on your own.
Please contact the AMANO branch or business office.
Trouble/Problem Cause Solution
The ON (STARTUP)
switch was pressed, but
the machine will not go
on.
• The power cord is broken and
disconnected.
• The power is not connected.
• Power failure has occurred.
• Replace the power cord.
• Check the power supply source.
• Wait for power recovery.
Unusual or abnormal
sound
• Single phase operation is being
performed due to the
disconnection of core wire(s) of
the power cord.
• Replace the power cord.
Immediately stops after
starting up.
• The thermal relay has tipped
because filter inspection cover is
opened, or of other causes.
• Find the cause for thermal relay
trip, and remove the cause.Reset
the relay.
Sudden stop of operation
• The thermal relay has tripped due
to the drop of power supply
voltage.
• Power failure has occurred.
• Stabilize the power supply voltage
and reset the thermal relay.
• Wait until the power is recovered.
Inadequate suction force
• The filters are clogged up.
• The suction port, hose or duct is
clogged.
• The filter inspection cover is open.
• The filters have got expired.
• The bucket is filled up with the
collected dust.
• The voltage provided by the power
supply is lower than the specified
voltage value.
• Remove the filter dust by palse jet.
• Remove dirt and dust with which
the suction port, hose or duct is
clogged up.
• Close the filter inspection cover.
• Replace the filters.
• Discharge dust from the bucket.
• Check if the power supply voltage
meets the specification.
Dust leak from exhaust
port
• The filter is broken/damaged.
• The filter is installed incorrectly.
• Replace the filters.
• Re-install the filters in correct
manner.
Vibration, abnormal
sound/ odor • Faults in motor or fan. • Turn off the power and carry out
inspection.
34
◆ Regular Maintenance Items
Inspection
point
Inspection frequency
Method and contents
Daily Weekly Monthly Yearly
・ Hood duct
or hose
・ Internal
and
external
surfaces of
main body
〇
1 、 Please check if the installation is correct.
If any errors are found, please reinstall
following the correct method.
2 、 Check for any broken or deformed part. If
any, repair or replace with a new one.
3 、 Check the interior of duct, hose or hood
for any accumulation of dust, Remove the
dust/dirt away, at need, and re-arrange lines
for the pre vention of such dust accumulation.
4 、 Clean the interior/exterior of the main
body and interior of the duct thoroughly to
remove dust ac cumulations.
Bucket 〇
Discharge collected dust from the bucket
every day. Please dispose of the dust in
accordance with your company's regulations
and relevant laws.
Filter
〇
1 、 Open the filter inspection cover to check
the filter installation for any defects. Remedy
if any.
2 、 Open the filter inspection cover to check
for any broken or damaged part, or
cleanliness.Broken parts or filters with
accumulation of sticky dust must be replaced.
Power cord
〇
1 、 Check for breakage/deterioration of power
cord, or defects in wire connection. If the core
wire is ex posed through the tear in the
covering, immedi ately replace the cord.
2 、 Check the power plug for any breakage or
defor mation.
Pressure
regulating
valve
〇 Confirm the amount of accumulated dust
through the window and discharge the
accumulated dust as needed.
Header pipe 〇 Drain once or twice every year.
Diaphragm
valve
〇 Cleaning once or twice every year.
Dust
Leak from
exhaust port
〇 Check that if any dust leaks from the exhaust.
If any, check the filters and replace at need.
Motor The motor needs inspection and maintenance service every 2 or 3 years of
operation. Contact Amano, or your dealer of Amano's representatives.
◆ Regarding Product Abandonment
If it is necessary to dispose of this product, please handle it properly in accordance with relevant
national laws and regulations.
◆ Product Qualification
◆ Product Qualification
AMANO INTERNATIONAL TRADING (ShangHai) CO., LTD
Room 901,Zhongdian Mansion,No.1029 Nanquan RD.(N). Pudong,Shanghai ， 200122 China
https://www.amano.com.cn
Amano Corporation
275 Mamedocho, Kohoku-ku, Yokohama, Kanagawa, 222-8558 Japan
https://www.amano.co.jp/