EMP Format 01
Environmental Management Plan (EMP)
EMP format for existing manufacturing industry projects categorized as orange-b and red*
Provide the required information in the blanks / tick () and attach the documents with information where applicable
1.0 General Information
1.1 Company Name : a) Name of entrepreneur/entrepreneurs :
b) Contact address :
1.2 Name of Industrial Project :
a) Name of entrepreneur/entrepreneurs :
b) Present address of Office :
c) Telephone/Fax :
d) E-mail :
(Attached the general map of the project area indicating the location of the project site showing roads, shoals, levees, rivers, forest important structures etc. Mark the general map as Annexure-1)
2.0 Project description
2.1 Total amount invested in the project :
2.2 Description of project land
a) Total land area of the project:
b) Amount of land covered by the establishment:
c) Amount of land covered by vegetation:
●●US＄（土地代と建設費用）
13,604.10m2
4435.81m2
2740.75m2
(Project Layout Plan: Annexure-2A, Map of Project Area with Distances: Annexure-2B and Project Central Site Surrounding Image: Attach Annexure-2C)
* This EMP format is not applicable for any project other than industrial projects
1
2.3 Description of Project Infrastructures
2.1.3 Buildings for industrial projects
Has been constructed Rented
(Approved Layout Plan of Building: Annexure-2)
Use of different floors of the building Floor No Floor Area (Sq. Meters)
Administration/Office 1F 35.38m2
Factories/Manufacturing activities 1F 176.59m2
Storage of raw materials
1F 3009.83m2（未定）
Archives of Chemical Substances
（何のこと？）
Restroom/ Daycare
Canteen ２F 43.66m2
（多目的室）
Toilet facilities １F 23.79m2（守衛室トイレ除く）
Generator 1F 31.38m2
Other 1F ●m2（何を書く？）
Treatment infrastructure Land Area ( Sq. Meters
Waste treatment plant 0m2
Water treatment plant 16.05m2(上との違いは？)
Hazardous waste storage 0m2
Solid waste and sludge storage 0m2
2.4 Project Operation
2.4.1 Equipment Details: (List all equipment needed, using more space if necessary do)
Machinery Number
MIXER 1
SOFT WATER TANK 1
AIR TANK 1
VAC TANK 1
WATER SOFTENER 1
COMPRESSOR 1
VACUUM PUMP 1
SOFT WATER PUMP 1
IW PUMP 1
WASTE WATER PUMP 1
FIRE PUMP_ENGINE 1
FIRE PUMP_MOTOR 1
その他建築設備一式も必要か？
2
2.4.2 Raw Materials (list all raw materials including all chemicals to be used in production and use additional space if necessary)
Raw material Source of raw material Amount (daily)
HEMATEX AD ( メーカー？国？) 1000kg
Gujmol NKS powder 1000kg
Setavin PMD 1000kg
NTA Powder 1000kg
FORMIC ACID 90% 200kg
ACETIC ACID Glacial 99% 200kg
CITRIC ACID 200kg
TRILON A92R 200kg
SODIUM GLUCONATE 200kg
POIZ 530N 200kg
NEOSINTOL BC-230 500kg
Sodium Hypochlorite 10kg
2.8.0 Manufacturing process (Detailed description of factory production activities/processes, use additional space if necessary and attach flow-diagram: Annexure-25)
原料および容器をトラックから降ろして倉庫のラックに保管する。
製造エリアの混合釜を真空ポンプで減圧する。
減圧を利用して原料を混合釜へ仕込む。
軟水器で軟水化された水をカウンターを用いて混合釜内へ添加する。
均一になるまで混合する。
コンプレッサーで混合釜を加圧する。
製品を容器へ充填する。
（プロセスフローイメージ図およびPFDとの整合性は？）
3
2.4.4
Production Capacity (list all products produced including by-products, additional space if require use)
Manufactured goods Amount (daily)
NEOCRYSTAL BC-4500 5000kg(MAX)
NEOCRYSTAL BD-2000 5000kg(MAX)
（どこまでの製品を見込むか？）
2.4.5 Factory Operating Hours:
Average 8
hours/day
hours/day
5day/week
The highest 16 6day/week
2.4.6 Manpower Details:
Administrative :
3 person
Production process :
7 person（倉庫業務も含めるか？）
Environmental management :
0 person（0で問題ないか？）
Total 10 person
2.4.7 Power supply
Supplier Generating Capacity (kVA) (if applicable) Demand (kW)
National power grid line 200 100
Own generator 125 79
Others none none
2.4.8 Water supply
Sources details
Supplied water
8000L/day
Surface water bodies
（何のこと？）
Own deep-tube boiler
（何のこと？）
Recycled water
60m3水槽
Others
Daily Water Consumption (Liters)
Household Industry
2.4.9 Fuel supply (gas/coal/furnace well etc.)
Source: Daily use: cubic meter/ton/liter
none
0m3
4
3.0 Environmental Condition of the Project Area
3.1 Land use of the project area
3.1.1 Current land use within 1.0 km radius:
3.1.2 Width of main road nearest to the project: Meter
3.1.3 Whichever is located within 1.0 km distance of the project:
• Wetlands • natural waterways • Forest area • Forest area
• Park / Playground • hills/hills • Residential areas • Other
3.1.4 Whichever is located within 500 meters of the project:
Natural environmental critical area
• Sites of historical importance • Military installations • Special areas •
• Key Point Installation • Hospital/Clinic • Educational institutions • Protected area
• Air polluting industries • Residential areas • Food silos • Others
3.1.5 Scope of the Project:
North:
South:
East:
West:
3.2 Project area noise level measured in dBa unit (200 – year)
Comment
Months Location
Statutory
Standards
January Day Night Day Night Day Night Day Night Day Night Day Night Day Night
5
3.3 Air Quality Status of the Project Area (200 – Year) time (months)
Static (µgm-3)
SPM
Time (Month) Location Statutory Standards Comments
January February
PM2.5
PM10
SO2
CO
Pb
3.4 Water quality at final disposal site of liquid waste (200 – year)
Location
none
Inspection
pit
Temperature
Statutory Standards Comments
Static Time
29℃
24℃
Monsoon season (avg.)
6.0-9.0
6.5-8.5
6.5-8.5
Dry season (avg.)
pH
Monsoon season (avg.)
Dry season (avg.)
none
Unknown
Unknown
DO (mg/l)
Monsoon season (avg.)
Dry season (avg.)
none
Unknown
Unknown
BOD5 (mg/l)
Dry season (avg.)
Monsoon season (avg.)
400
400>
400>
Monsoon season (avg.)
COD (mg/l)
Dry season (avg.)
none
Unknown
Unknown
Monsoon season (avg.)
EC (µs/cm)
Dry season (avg.)
6
>11
>200
>2100
Statutory Standards Comments
Static
Monsoon season (avg.)
TDS (mg/l)
Dry season (avg.)
TSS (mg/l)
Monsoon season (avg.)
Monsoon season (avg.)
Dry season (avg.)
NH4-N (mg/l)
Dry season (avg.)
NO3-N (mg/l)
Dry season (avg.)
Monsoon season (avg.)
PO4-P (mg/l)
Dry season (avg.)
Monsoon season (avg.)
Time Location)
Monsoon season (avg.)
Dry season (avg.)
Monsoon season (avg.)
>2100
>2100
>200
>200
>11 （アンモニアからアンモニア態窒素へ換算
>11
>3
>3 （硝酸塩から硝酸態窒素へ換算）
>3
>2
>2 （全リンからリン酸態リンへ換算）
>2
Dry season (avg.)
4.0 List of industrial wastes (Identify the wastes generated in the manufacturing process)
Acid Waste (eg Hydrochloric Acid, Sulfuric Acid, Nitric Acid etc.)
Alkaline wastes (caustic soda, caustic potash, alkaline cleaners etc.)
■ Organic solvents (eg halogenated, aliphatic, aromatic compounds)
Pathogenic or infectious wastes
Resins/lattices/adhesives
Asbestos waste
Ceramic/mineral waste
✓ Contaminated containers or containers (which have previously contained chemicals or pastes etc
Chemical fertilizers and pesticides waste
■ Glass waste
Stabilized waste (solidified, chemically fixed and encapsulated waste)
Inorganic chemical waste (eg arsenic, copper, cadmium etc.)
Skin waste
Metal waste
■ Oil (eg waste oil, oil/water mixture)
Organic snazz
Dye/ink/paint waste
■ Paper waste
Pharmaceutical waste
✓ Plastic waste どこまでのゴミを見込むか要確認
Plating waste
✓ Biodegradable waste (eg grease trap waste, animal waste) どこまでのゴミを見込むか要確認
Reactive chemical wastes (eg explosives, reducing and oxidizing agents)
Rubber waste
Styrofoam waste
Tannery Waste
Textile Waste
Other, please specify
7
5.0 Liquid waste generated: (indicate the source of liquid waste, nature and potential quantity of pollutants and use additional space if necessary)
Sources of liquid waste Daily Amount (Liters)
Nature of the pollutant
poisonous common
Production process 0（ピーク？平均？）
✓
✓
Washing/cleaning 5000
Cooling 0
✓
Domestic sewage 1000
✓
Recycled water (芝生散水)
Others
Total Amount
5.1 Nature of liquid waste:
milky white translucent
SL no.
1.
Parameter Unit Value Color
6－9
200＞
2100＞
300＞
400＞
10＞
―
1>
排水基準はPhenolしかない
2. pH
3. Total Suspended Solids (TSS)
4. Total Dissolved Solids (TDS)
5. BOD 200 C
6. COD
7. Oil and Grease
8. Total Chromium
9. Sulfide
10. Phenolic compounds
11.
Mg/L
Mg/L
Mg/L
Mg/L
Mg/L
Mg/L
Mg/L
Mg/L
✓
5.2 Liquid waste treatment process:
Joint ETP
Direct emissions
Sources of liquid waste
Production process
Washing/cleaning
Cooling
Recycled water
Others
Own ETP
Liquid waste treatment process
✓
✓
✓
Final disposal site of liquid waste:
8
5.2.1 Liquid Waste Treatment Plant: (Layout of ETP Annexure-4A and detailed specification of ETP units including civil works and mechanical/electrical components Annexure-4B)
Units of ETP:
Physical
Screening
Well-water separator
Equalization
Sedimentation
Gift removal
Other
chemical
Adsorption
Flocculation/Coagulation
Disinfection
Chemical
pH correction
Other,
Biological
Sequencing batch reactor
Biological contactors
Stabilization
Activated snazz
Trickling filter
Anaerobic digestion
Aerated lagoon
Other
Sludge treatment
Thickening
Dissociation
Heat drying
De-watering
Fired in a brick kiln
Other
Other
Ion exchange
Activated carbon adsorption
Membrane filtration
Septic tanks and soaks wall
Reverse Osmosis
BSEZ排水処理フロー待ち
Purification capacity of ETP (product liquid Waste + 10%):
Amount of ETP space
●● Cubic meters/day
●● square meter
5.2.2 Sewage Disposal/Treatment Procedures (Attach layout of sewage treatment plant; Annexure-4)
Power:
✓ Discharge into existing sewage system (sewerage line)
Self-contained treatment plant
Own septic tank and soak wall
Other
自前浄化槽とBSEZのETPの組み合わせ
Methods of water purification
De-ionization
✓ Other
5.2.3
■Chlorination
Reverse osmosis
イオン交換は脱イオン化とは別の扱いで良いか？BSEZの処理か？日華の処理か？
6.0 Drainage System (Attach drain layout plan; Annexure-5)
✓Enclosed/subsurface Drainage
✓Open drain
Type
Where will the drainage system be connected?
✓Other ETP(BSEZ)
✓Canal/River
Public drain
9
7.0 Particulate and Gaseous Emissions (specify the source and nature of the gaseous waste and additional space if necessary use)
Source
Nature of particulate and gaseous emissions
Particles
Acid vapors
Sulfur dioxide Oxides
Nitrogen Oxide
Ink and Dust
Other
Power plant N/A
Generator 清水建設に確認
Furnace N/A
Oven N/A
Production process none
Paint booth N/A
Boiler N/A
Incinerator N/A
Rotary Kiln N/A
Stone crushing N/A
Other N/A
原料粉塵程度
7.1 Air Emission Control Management (Tick the boxes that apply below)
Scrubber
Cyclone (including duct, ID fan and stack)
Bag Houses/Fabric Filtration
Dust collector
Gas Adsorption
Chimney
Toxic gas filtration
Electrostatic Precipitator (ESP)
✓Exhaust fan
Other
Other
スクラバーは入れず排気ファンのみ
8. Noise Pollution Control System (Tick the box below to be installed)
Insulator清水建設確認
muffler
Silencer
✓ thick wall
Glaswool
Canopy
Other
9. Measures taken to protect occupational health (check the boxes below that will be taken)
✓ Mask
✓ Safety glasses
✓ Gloves
✓ Sturdy boots
✓ Helmet
Ear plugs
Other
10
10. Environmental impact and mitigation management
Possible effects
Significance of impact
Short
Middle
More
Creating problems for neighboring residents or their property
Low（何を書く？）
Low
Low
✓Provision of adequate buffer area
Plantation of trees in the buffer
✓Area Construction of boundary wall around the project area
Other,
Air pollution through generated dust, fumes Etc.
Low
Low
Low
Adoption of air pollution control measures
other,
Pollution of surface or ground water from domestic waste
Low
Low
Low
✓Installation of effective septic tanks and soak pits
✓Suitable sewage treatment plant for sewage set up（BSEZの分を✓していいか？）
other,
Pollution of surface or ground water from factory liquid waste
Low
Low
Low
Waste suitable for industrial liquid waste（どういう意味？）
Establishment of refinery
Other,
Environmental pollution caused by hazardous waste or workplace pollution
Low
Low
Low
Hazardous waste will be treated
Will be burned in incinerators
Will be saved
Other,
違いが不明瞭
Noise pollution
Low
Low
Low
✓Taking necessary measures to control noise pollution (eg insulators, mufflers, silencers)
others,
壁は上の✓に含んで良いか？
The Stench
Low
Low
Low
✓Tightly sealed container, masking agent arrange etc
Other,
高濃度廃液は蓋付きコンテナ回収
排水一時ピットは開放
Vibration caused by machine operation
Low
Low
Low
Adoption of vibration control measures (eg shock absorbers, dampers/isolators, springs isolator)
Other
Problems caused by solid waste
Low
Low
Low
✓Adequate system of segregation/storage of solid waste to do
✓Training of employees on waste management provide
✓Regular for environmentally friendly disposal collect waste
✓Used lead-acid batteries only specified
Disposal of solid waste at designated dumpsites or sanitary landfills must be returned to the dealer
Other
各用語確認
11
11.
Environmental Monitoring Plan
11.1 Overall Monitoring Plan
Project activities
Location of monitoring
Monitoring parameters
Monitoring
frequency
Person/unit for monitoring work
Management
Example:
Solid waste storage area
Discharge of industrial
liquid waste
Air Pollutant Emissions
Dangerous waste generation
Work environment
Production/packaging/storage
Area
Solid waste storage area
Liquid waste treatment plant
Mention the place/places
of emission of air pollutants
production area
Dangerous waste storage
Area
Production area
Weight of packaging material/
Scrap
pH, BOD,
COD, Temp,
TSS, TDS.SS etc
Quantity, Storage, Labeling
Quantity, Storage, Labeling
Light, air, humidity,
sound. temperature
Daily
Quarterly
Quarterly
Daily
Daily
Quarterly
排水量を毎日管理を記載
Project activities
Location of monitoring
Monitoring parameters
Monitoring
frequency
Person/unit for monitoring work
Discharge of High concentration cleaning waste liquid
Discharge of industrial
liquid waste
騒音
Production Area
Inspection pit
外周
Weight of waste liquid
pH, BOD,
COD, Temp,
TSS, TDS.SS etc
db
Monthly
Monthly
4半期
外部委託
BSEZ
11.2 Ambient air monitoring result (Where applicable) Date:
SL No Location
SPM
Statutory Standards
1.
2.
3.
4.
Ambient air quality (µgm-3)
PM2.5 PM10 SO2 NOX CO O3 Pb
11.3 Stack monitoring result (If applicable) Date:
SL No Location
Statutory Standards Static (µgm-3)
SPM PM2.5 PM10 SO2 NOX CO Pb
1.
2.
3.
12
11.4 Noise intensity monitoring result (if applicable)
Date
Monitoring Time
Sound intensity dBa
Statutory Standards
Comments
Day
Night
Day
Night
Day
Night
Day
Night
11.5 Effluent Treatment Plant (ETP) monitoring results
Amount of dry sludge …………….. kg/day
During administration of treatment ……hourly/daily
Design Flow
Information regarding ETP
Daily Flow
(Daily average flow rate)…………. Cubic meters/day
(Design flow rate)…………. Cubic meters/hour
Flow management method
Flow meter
Physics-chem
Other
900 V-Notch
Chemicals required for ETP
SL No. Name of chemical substance Daily Consumption (kg) Comments
1.
2.
3.
4.
5.
6.
7.
Electricity demand required for ETP
ETP operation time Hour/daily Volume of treated liquid waste Cubic meters/month
Month Jan Feb
Monthly electricity consumption for ETP(………..Year)
Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Unit( kwh)
13
C) Analytical quality of treated liquid waste
color
pH
Total suspended solids (TSS)
Total Dissolved Solids (TDS)
BOD 20°C
COD
Oil and grease
Total chromium
Sulfide
Phenolic compounds
Mg/L
Mg/L
Mg/L
Mg/L
Mg/L
Mg/L
Mg/L
Mg/L
12.0 Emergency Management
Potential disaster situations
12.1
✓Fire
Explosion
Death or fatal injury to worker as a result of any hazardous work
Release/emission of toxic substances or gases
Emission of harmful substances to the environment
Other
フォークリフト事故等は含めなくて良いか？
12.2 Measures taken to prevent and deal with dangerous situations
Dangerous situations
Preventive measures taken
Measures taken to deal with/control
Fire
✓Fire exit
✓Water storage in reservoirs
✓Fire hydrant
Emergency lights/signals
✓Conducting regular fire drills
Other,
非常灯の意味確認
✓Safe evacuation of employees
✓Providing health care in a safe place
✓Communication with Hospital/Civil Defense etc authorities
✓Extinguish fire using fire extinguisher
Other,
Explosion
Regular testers of factory machinery
Installation of warning devices
Regarding precautions to be taken for plant operation preparation of manuals and regular training
Safe place for evacuation in case of emergency
Other,
Close the factory quickly
Safe evacuation of employees
Providing health care in a safe place
Communication with Hospital/Civil Defense etc authorities
Other
14
Dangerous situations
Preventive measures taken
Measures taken to deal with/control
Release of toxic substances or gases
Regular testing of factory equipment
Installation of alarm and active shut-off devices when emissions of toxic substances
or gases exceed specified levels Preparation of manuals and regular training on precautions to be taken by plant operators
Stocking of necessary drugs for control of toxic substances or gas poisoning
other,
Close the factory quickly
Safe evacuation of employees
Providing essential health care in a safe place
communication with Hospital/Civil Defense etc
other,
Environmentally Harmful Emissions (Liquide/Gaseous)
Regular inspection of discharge/discharge lines in liquid and gaseous wastes of factories
Regular inspection and maintenance of liquid
Waste treatment plants egular testing and maintenance of equipment/units installed for air pollution control, provision
of necessary chemicals, stocking of spare parts and provision of alternate power supply to do
other,
Rapid shutdown of associated units of factory
Inform the department of environmental
Notifying necessary compensation
Adoption of pollution control measurement in consulting with environmental department
other,
Death of the worker or injury
Provide automation for hazardous tasks that may result in death or injury to workers
Develop training manuals and provide regular training on reducing or avoiding occupational hazards
other,
Providing primary health care
Rapid transfer to hospital
Payment of statutory compensation
other,
Other
I hereby declare that the information given in the Environmental Management Plan Report is true to the best of my knowledge and no information has been concealed or distorted.
●● ●●
(Name and Signature of Contractor)
15
13 Annexure
Documentation
Annexure-1
Yes
No
1
General map of project area
2
Layout plan of the project
Annexure-2a
3
Map of project area with distance indicated
Annexure-2b
4
Project Centered Site Surroundings
5
Approved layout plan of the building
Annexure-2d
Annexure-2c
6
Process flow-diagram
Annexure-2e
7
Layout of ETP
Annexure-4a
8
Detailed specification of civil items and electrical / mechanical components of ETP units
Annexure-4b
9
Layout of sewage treatment plant / septic tank and soak well
Annexure-4c
10
Layout plan of drainage system
Annexure-5
16